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Services / Manufacturing

Manufacturing Process

Integrated Production Pipeline

1 Moulding
→
2 Injection
→
3 Plating
→
4 Spray
→
5 Assembly
→
6 Quality Testing
Product Design & Engineering 01 / 08
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Product Design & Engineering

Concept Design & 3D CAD Modeling

Transforming ideas into manufacturable concepts with advanced 3D CAD modeling, structural analysis, and plumbing compliance optimization.

  • Professional CAD/CAM 3D engineering design
  • High precision mold machining to ±0.01mm tolerance
  • Durable hardened mold steels & materials
  • Customized tooling tailored to client specifications
  • Fast-track mold prototyping and sampling
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Mold Design & Tooling 02 / 08
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Mold Design & Tooling

High-Precision Mold Manufacturing

Engineering high-accuracy molds and tooling using CNC machining centers, EDM, and precision grinding for consistent component production.

  • Dedicated stainless steel forming dies
  • High tensile wear-resistant tool coatings
  • Seamless stamping and deep-drawing accuracy
  • Customized tooling for OEM shower & faucet parts
  • Strict dimensional validation before production
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Injection Molding 03 / 08
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Injection Molding

Plastic Injection Molding (48–280 Ton)

Delivering high-quality plastic components through advanced injection molding technology, efficient automated production processes, and strict quality control standards.

  • Machine clamping capacity from 48 to 280 tons
  • High precision accuracy within ±0.01mm
  • Premium polymers: ABS, PC, POM, PP, Nylon (PA66)
  • Optimized cycle times with automated robotic pickers
  • High-volume mass production readiness
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Electroplating 04 / 08
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Electroplating

Chrome & Nickel Anti-Rust Coating

Providing professional surface finishing solutions that enhance product durability, corrosion resistance, and luxurious aesthetic luster for both plastic and metal components.

  • Thick multi-layer chrome and nickel deposition
  • Eco-friendly closed-loop plating treatment process
  • Salt-spray corrosion tested beyond 96 hours
  • Mirror-like shiny finish and brushed satin options
  • Strong chemical adhesion preventing peeling or blistering
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Spray Coating 05 / 08
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Spray Coating

Premium Paint & Aesthetic Finishing

Advanced spray coating lines offering a diverse palette of contemporary colors and finishes that are highly durable, scratch-resistant, UV-stable, and aesthetically captivating.

  • Complete palette: Matte Black, Gunmetal, Brushed Gold
  • Velvet matte and high-gloss protective topcoats
  • Scratch, abrasion, and weather-resistant formulations
  • Automated electrostatic application for uniform film
  • Environmentally compliant low-VOC curing systems
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Assembly 06 / 08
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Assembly

Component Assembly & Testing

Turnkey component and final product assembly services operating under strict cleanroom and ISO 9001 quality guidelines to ensure every finished fixture operates flawlessly.

  • 3 Dedicated automated assembly lines
  • Strict torque and alignment quality control
  • 100% pneumatic & hydrostatic pressure testing
  • Customized OEM brand packaging & labeling
  • Mass production capacity up to 6,000 units/day
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Quality Assurance 07 / 08
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Quality Assurance

Testing & Inspection Services

Maintaining uncompromising product consistency and compliance through multi-stage inspection procedures, calibrated laboratory test rigs, and continuous process optimization.

  • Incoming raw material verification (IQC)
  • In-process quality control across all work centers (IPQC)
  • 500,000 cycles lifecycle endurance testing for cartridges
  • Advanced optical coordinate measuring & coating gauges
  • Root cause defect analysis and corrective action protocols
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OEM & ODM Manufacturing 08 / 08
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OEM & ODM Manufacturing

Custom Product Development & Fulfillment

Delivering comprehensive OEM and ODM manufacturing partnerships, from industrial design, CAD engineering, and rapid tooling to component assembly, certified testing, and export container shipping.

  • Tailored product design & rapid 3D prototyping support
  • Strategic component sourcing & supply chain management
  • Laser logo engraving & private-label packaging
  • International certification assistance (cUPC, NSF 61, AB1953)
  • Flexible MOQ and scalable daily production capacity
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Production Capacity

Production Capacity

High-capacity industrial equipment and automated lines in Lamongan, Indonesia ensuring on-time fulfillment for global distributors and OEM contracts.

58
Units
Injection Machines
Capacity 48–280 tons
2
Lines
Plating Lines
Capacity 10,000 pcs/day
3
Lines
Assembly Lines
Capacity 6,000 units/day
5
Booths
Spray Booths
Capacity 5,000 pcs/day
800+
Molds
Moulding
Custom design available
20
Stations
QC Stations
100% quality inspection
Advanced Manufacturing Facility in Lamongan, East Java
Facility Highlight

Advanced Manufacturing Facility in Lamongan, East Java

Operating state-of-the-art automated machinery with experienced engineers and certified ISO 9001:2015 quality control systems. We ensure reliable production schedules, competitive OEM/ODM terms, and international standard compliance.